Knowledge hub

Industrial gas connections and the move to prepaid metering

What an industrial gas application actually requires, why availability rather than paperwork sets the timeline, and how smart prepaid metering changes cost control.

Utilities · 6 min read · Updated August 2026

Gas is the constraint that most often decides whether a manufacturing project commissions on schedule. Application quality matters, but network availability at your specific location matters more — and the two must be assessed together before a site is finalised.

What the application file contains

  • Load calculation covering boilers, generators, dryers and process burners with diversity factors stated.
  • GIS-referenced site location and a factory layout plan showing the intended metering station.
  • Company documents: incorporation, trade licence, TIN, VAT registration and project registration.
  • Land ownership or lease documents matched to the mutation record.
  • Equipment specifications and supplier documentation for gas-fired plant.

Utility connection — sequence and duration

Utility files are the most common cause of commissioning delay because they depend on network availability, not only on your paperwork.

StepGas (Titas / regional)Electricity (PBS / DPDC / DESCO)
Application and load declarationLayout, GIS location, load calculationFeasibility application with connected load
Technical assessmentNetwork availability and pressure surveyFeasibility study and line route survey
Cost settlementDemand note and security depositConstruction cost deposit
Installation and inspectionPipeline, station and meter installationWiring inspection by licensed electrician
EnergisationIndicative 3–9 months overallIndicative 6–16 weeks after deposit
Indicative figures only — verify current official rates with the relevant authority before budgeting. Reviewed August 2026.

Prepaid smart metering

The distribution utilities are rolling out smart prepaid meters to curb system loss and improve billing accuracy. For an industrial consumer this changes cash management: consumption becomes a prepaid balance to be monitored rather than an arrear to be reconciled. Plants running continuous processes should build balance alerts into the maintenance routine, because an exhausted balance stops a line as effectively as a mechanical failure.

Practical advice

Ask about network availability before you sign a lease. We run a pre-application availability check, size the load realistically rather than optimistically, and sequence the demand note settlement so that the pipeline work aligns with your machinery arrival rather than trailing it.